It can be difficult to select the best spring for your project because there are so many variables to take into account, including the installation environment and the spring's size. After all, springs must have a long lifespan and be resistant to wear while improving product performance.

Because we are a spring manufacturer and are aware of all of this, we always make sure that the springs we produce will match your exact requirements. What qualities should you take into account, then, while choosing a spring?

Spring Application

Naturally, springs have specific jobs or functions that they must complete. As a result, picking the proper spring is crucial because different springs are utilized for various applications. For instance, compression springs are more likely to be chosen over other types of springs if you need springs for mattresses.

Correct Spring Size

Because of the wide range of spring forms and sizes, not all springs are created equal. The size must be precise and adequate for the spring's end purpose because it has a significant impact on the decision of which spring to use for the project. The inner and outer diameters, free length, and solid height of the spring must all be taken into account simultaneously during design and production. The spring material must also be taken into account because it has an impact on the spring's size.

Resistance To Extreme Temperatures

This is a significant quality of springs. Working in extremely cold or hot settings is essential in both the automobile and aerospace industries. The first stage in spring design is selecting a robust material that won't degrade or break at low or high temperatures if your spring must function in tough settings. For instance, Inconel carbon can perform at its best up to a temperature of roughly 870 C.

Corrosion Resistance

Corrosive settings share the same characteristics. In industrial and other application industries, springs are frequently employed. Many springs have to function in corrosive water or environments. Therefore, corrosion resistance is a crucial factor to take into account when choosing spring materials. For this use, stainless steel and high nickel alloy are appropriate.

Magnetic Dipole

Do your springs need to function in a magnetic field? If so, it should be made of a non-magnetic substance, especially if its surroundings are magnetic, to prevent oscillation when it is inserted into a device or instrument.

For instance, you might require both a stainless steel spring and some non-magnetic items. However, since stainless steel spring wire is produced by cold drawing, it will exhibit a little amount of magnetism as the spring is being tempered.

Typical Spring Design Errors

Design mistakes can be expensive, especially if they are discovered in numerous large orders. Because springs need to be recalled, modified, and manufactured, they can also be time-consuming. Due to our extensive experience in this field, KENENG is able to advise customers on time and money-saving spring design strategies.

The following are some of the most frequent mistakes we see:

A crucial stage in the design and production of the spring is selecting the proper material, which must take into account the characteristics we discussed previously (temperature, corrosion, etc.). This will maintain the spring's integrity and help it function properly in its surroundings. The improper material choice can result in issues like fracture and weak wear resistance.

Wrong end type - Because they have an impact on the performance of the spring, spring ends are just as crucial as the spring itself. For instance, if a machine or piece of equipment is initially compressed before being pushed apart, you want a tension spring to hook or clamp it. The best operation of the spring is therefore ensured by designing the proper end type.

Don't think about the pressure because the spring will repeatedly exert a particular force throughout its service life. Its application and environment must be taken into account during the design phase to choose the optimum material to withstand stress in order to increase its service life. The metal must enable the spring's malleability without causing it to break or weaken over time.

It can be difficult to select the best spring for your project, but KENENG can help. Since we have produced springs and wire rods for numerous industries and sectors throughout the years, we are skilled at producing high-quality goods.

Please send us your inquiry or let us know if you have any questions or if you'd like to learn more about our custom spring design.